AB part auto gluing machine PGB-700
Video
Features
Machine description and working principle
PGB-700 system accurately meters, mixers and dispenses two component medium to low viscosity materials for potting gasketing, sealing, encapsulation and syringe filling. The system ratio form 1:1 t0 10:1.
The system is composed of material tank, metering pump, metering motor, material pipe, two component valve, motor for dynamic stirring, mixing tube and 3 axis robotic arms. Two kinds of glue are separated before they mix in mixing tube, so the glue will not cure in devices. Glue valve is with vacuum function to keep thin fluid from dripping. Other optional functions include:
Tank stirring function;
Tank defoaming function;
Thermostat heating function on Tank, pipe, and valve;
Auto gluing machine Features:
1. Automatic metering and mixing, touch screen PLC control system, English operation interface allow easy to set parameters;
2. Big LCD screen displays various processing data;
3. Easy programming of dots, stripes, arcs, compound arcs and patterns on different planes;
4. Gluing speed and timing can be set;
5. CAD file can be imported and turned to be dispensing patterns, and downloaded via USB; (optional function)
6. Mixing ratio 1:1-1:10 and gluing volume can be set and adjusted as per actual need. Dynamic mixing ensure two component glue to be mixed to a fully homogeneous consistency;
7. Metering, mixing and gluing simultaneously;
8. Two tanks keep A glue and B glue separately;
9. Liquid level sensor, alarm function;
10. Tank stirring and vacuum defoaming function optional;
11. Auto cleaning; The cleaning mode can be manually or automatically, manual mode just remove the mixing tube then soak into cleaning agent, after 10 min take out and clean with compressed air, Automatic mode only need to operate the cleaning switch on touch screen within 1 minute to complete;
12. Glue tank/metering pump/glue pipe heating function (optional);
13. Vacuum control keeps thin fluids from dripping;
14. Unique control system which will not influenced by air pressure factor, ensures optimal dispensing performance;
15. XYZ axis can be programmed to dispense glue along desired patterns.
Application Area:
1. Electrical Products: Electronic parts, integrated circuits, circuit board solder paste, fixed and dust and moisture protection, LCD liquid crystal screen, speakers, headphone, audio, LED, optical lens, SMD transformers, relays.
2. Communication Products: Keypad, mobile phone casing bonding, radio, telephone, Computers, MP4, electronic toys, chassis bonding, switches, connectors, plug cable.
Advantage of dispenser robot
Dispensing robots automate most fluid assembly processes ensuring fast and repeatable deposits without mess, waste or error. For making repeat dots, beads, arcs and circles with any fluid, adhesive or paste. Easy to setup and run and these systems are supplied complete.
i.Specification:
|
Model No: |
PGB-700 |
|
Mixing Ratio |
100:100-10:100(1:1-1:10) Adjustable |
|
Metering precision |
±1% |
|
Outflow speed |
1g/sec-15g/sec |
|
Mixing precision |
±1% |
|
Mixing mode |
Dynamic mixing /Static mixing |
|
Glue Viscosity |
Lower than 20000 CPS(mPa·s) |
|
Control mode |
PLC + Touch Screen |
|
Control system |
Independent R&D |
|
Measuring mode |
Stepping motor/High-precision, wear-resistant, long-life Gear pump |
|
Working voltage |
AC 220V 50Hz/60Hz |
|
Power requirement |
3.55KW |
|
Air pressure requirement |
4.5-8KG |
|
Machine Dimension |
1500(L)*1200(W)*1500(H)mm |
|
Weight |
approx 260 KG |
|
Work environment |
Humidity: 20%~98%RH; Temperature: 0~+40°c |
Suitable Material: For waterproof, adhesive, fixed two-component adhesive.
Such as: Crystal or less additive glue --Silicone, epoxy, polyurethane(PU), etc.
Applications:LED products ,Crafts,Electronic components
Such as:Wall washer light, LED bar, LED strip, Ads module, Sensor, Photovoltaic module, Photovoltaic inverter .etc
Liquid A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine, draining out liquids individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Auto gluing machine
Introduction ：
1. Working Area: 700x700x80mm2.Application products: LED display modules
3.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
4. Double Cylinder plunger pump: No glue backflow, high speed, glue continuously, long life time.
5. Mix glue A & B more evenly; no more or no less for agent B.
Model: PGB-700
Advised Glue: two-component silicone, epoxy, PU, etc.
Ratio: 1:1 to 10:1 adjustable
Glue Color: colored
Glue Type: includes high percentage of additives, abrasive
Customer’s Products: LED Screen ( display)
Machine Type: fully automatic & regular modle
Ratio between the base agent and hardener: 1:1 or 10:1
Abrasive. The base agent includes percentage of additives and fillings such as aluminum oxide, or silica powder, in order to increase the hardness or heat conduction
The mixed liquid is abrasive, cause big friction to the pump.
Need to vacuum to remove the air bubble inside
Not easy to mix the two components evenly.
Vacuum: to remove the air bubble inside the adhesive;
Self-cleaning；
Heating: pre-heat the resin before used
Dynamic Mixing Method to mix evenly;
Daheng Patent Metering Pump: anti-abrasive, long life span; high precision;
Multi-nozzle: to improve capacity.
High Precision Valve;
Quality & Strict position control system.
Multi-head nozzle available.